Fly Ash -Action Plan for utilization of Fly Ash by Coal Based Thermal Power Plants in Maharashtra

Fly Ash- Waste

Action Plan for utilization of Fly Ash by Coal Based Thermal Power Plants in Maharashtra

DAHANU Thermal Power Station

Sr. No.	Year	Calender Year	Fly Ash		Bottom& Coarse Ash		Total Ash	Total Ash Utilisation Plan
Sr. No.	Year	Calender Year	(MT)	(%)	(MT)	(%)	(MT)	(%)
1	1st	2000-01	55346	9	12299	2	67645	11
2	2nd	2001-02	61495	10	15374	2.5	76869	12.5
3	3rd	2002-03	104542	17	18449	3	122990	20
4	4th	2003-04	138364	22.5	27673	4.5	166037	27
5	5th	2004-05	178336	29	30748	5	209084	34
6	6th	2005-06	221383	36	30748	5	252130	41
7	7th	2006-07	252130	41	43047	7	295177	48
8	8th	2007-08	289027	47	49196	8	338224	55
9	9th	2008-09	332074	54	49196	8	381270	62
10	10th	2009-10	368971	60	55346	9	424317	69
11	11th	2010-11	405868	66	61495	10	467364	76
12	12th	2011-12	436616	71	73794	12	510410	83
13	13th	2012-13	461214	75	92243	15	553457	90
14	14th	2013-14	485812	79	110691	18	596503	97
15	15th	2014-15	491962	80	122990	20	614952	100

PARALI Thermal Power Station

Year	Coal consumption	Ash %	Ash Generation	Ash utilization	Ash Uti %	Categorywise Utilisation
Year	Coal consumption	Ash %	Ash Generation	Ash utilization	Ash Uti %	Bricks	Bunds	Agri.	Cement	Landfill	Others
1999-00	2959000	35.97	1064559	18142	1.70	12342	0	5800	0	0	0
2000-01	3236000	39	1263221	28728	2.27	17323	0	11496	0	0	0
2001-02	3078000	38.52	1185953	47630	4.02	4630	0	8359	34641	0	0
2002-03	3093701	37.78	1168687	39309	3.36	5866	0	6101	27342	0	0
2003-04	3200000	36	1145700	57284	5.00	5728	0	9738	41818	0	0
2004-05	3200000	36	1145700	57284	5.00	5728	0	9738	41818	0	0
2005-06	3200000	36	1145700	229140	20.00	22914	0	38954	167272	0	0
2006-07	3200000	36	1145700	286424	25.00	28642	0	48692	209090	0	0
2007-08	3200000	36	1145700	343710	30.00	34371	0	58431	250908	0	0
2008-09	3200000	36	1145700	458280	40.00	45828	0	77908	334544	0	0
2009-10	3200000	36	1145700	572851	50.00	57285	0	97385	418181	0	0
2010-11	3200000	36	1145700	687420	60.00	68742	0	116861	501817	0	0
2011-12	3200000	36	1145700	801990	70.00	80199	0	136338	585453	0	0
2012-13	3200000	36	1145700	973845	85.00	97384	0	165554	710907	0	0
2013-14	3200000	36	1145700	1145700	100.00	114570	0	194770	836360	0	0

NASHIK Thermal Power Station

Year	Coal consumption	Ash %	Ash Generation	Ash utilization	Ash Uti %	Categorywise Utilisation
Year	Coal consumption	Ash %	Ash Generation	Ash utilization	Ash Uti %	Bricks	Bunds	Agri.	Cement	Landfill	Others/DIPL
1999-00	3787000	33.4	1265000	228410	18.06	27760	176000	0	15400	0	9250
2000-01	3809000	33.89	1291173	155120	12.01	30890	85800	10250	28180	0	0
2001-02	3581000	32.75	1172799	71584	6.10	37720	8572	10190	6240	0	24778
2002-03	3463007	34.21	1184628	131110	11.07	30478	60000	7634	220	8000	30000
2003-04	3800000	34	1300000	323125	24.86	51250	162500	14500	0	64875	365000
2004-05	3800000	34	1300000	655500	50.42	62500	150000	18000	0	60000	730000
2005-06	3800000	34	1300000	861250	66.25	73750	0	21500	0	36000	910000
2006-07	3800000	34	1300000	1056000	81.23	85000	0	25000	0	36000	1095000
2007-08	3800000	34	1300000	1255750	96.60	96250	0	28500	0	36000	1095000
2008-09	3800000	34	1300000	1270500	97.73	107500	0	32000	0	36000	1095000
2009-10	3800000	34	1300000	1285250	98.87	118750	0	35500	0	36000	1095000
2010-11	3800000	34	1300000	1300000	100.00	130000	0	39000	0	36000	1095000
2011-12	3800000	34	1300000	1300000	100.00	130000	0	39000	0	36000	1095000
2012-13	3800000	34	1300000	1300000	100.00	130000	0	39000	0	36000	1095000
2013-14	3800000	34	1300000	1300000	100.00	130000	0	39000	0	36000	1095000

PARAS Thermal Power Station

Year	Coal consumption	Ash %	Ash Generation	Ash utilization	Ash Uti %	Categorywise Utilisation
Year	Coal consumption	Ash %	Ash Generation	Ash utilization	Ash Uti %	Bricks	Bunds	Agri.	Cement	Landfill	Others
1999-00	282000	30.3	85461	8514	9.96	8514	s	0	0	0	0
2000-01	299000	30.91	92440	26005	28.13	26005	0	0	0	0	0
2001-02	281000	26.4	74358	27513	37.00	27513	0	0	0	0	0
2002-03	226186	28.68	64875	22635	34.89	22635	0	0	0	0	0
2003-04	285000	28	79800	35910	45.00	35910	0	0	0	0	0
2004-05	285000	28	79800	43890	55.00	43890	0	0	0	0	0
2005-06	285000	28	79800	59360	74.39	55860	0	2000	1500	0	0
2006-07	285000	30	85500	85500	100.00	75000	0	4500	4500	0	1500
2007-08	285000	30	85500	85500	100.00	76500	0	4500	4500	0	0
2008-09	285000	30	85500	85500	100.00	85500	0	0	0	0	0
2009-10	285000	30	91200	91200	100.00	91200	0	0	0	0	0
2010-11	285000	32	91200	91200	100.00	91200	0	0	0	0	0
2011-12	285000	32	91200	91200	100.00	91200	0	0	0	0	0
2012-13	285000	32	91200	91200	100.00	91200	0	0	0	0	0
2013-14	285000	32	91200	91200	100.00	91200	0	0	0	0	0

BHUSAWAL Thermal Power Station

Year	Coal consumption	Ash %	Ash Generation	Ash utilization	Ash Uti %	Categorywise Utilisation
Year	Coal consumption	Ash %	Ash Generation	Ash utilization	Ash Uti %	Bricks	Bunds	Agri.	Cement	Landfill	Others
1999-00	2454000	39.75	975508	221932	22.75	183354	26978	11600	0	0	0
2000-01	2041000	40.27	822080	420173	51.11	385400	15440	13700	0	5633	0
2001-02	2362489	39.89	942565	376232	29.31	242982	24600	3250	0	5400	0
2002-03	1798646	38.29	688750	322832	46.87	225830	44900	1500	2943	0	47659
2003-04	240000	34	816000	312428	38.29	201428	35000	9500	8000	5000	53500
2004-05	240000	34	816000	323823	39.68	211823	0	29000	16000	7000	60000
2005-06	240000	34	816000	383091	46.95	217091	0	50000	40000	6000	70000
2006-07	240000	34	816000	420884	51.58	230884	0	55000	55000	10000	70000
2007-08	240000	34	816000	458677	56.21	199677	30000	57000	88000	9000	75000
2008-09	240000	34	816000	514080	63.00	222880	35000	62700	105500	10000	78000
2009-10	240000	34	816000	571200	70.00	244100	55000	67000	126600	8500	70000
2010-11	240000	34	816000	636480	78.00	275480	58000	72500	145500	10000	75000
2011-12	240000	34	816000	696048	85.30	300500	58500	98500	151048	12500	75000
2012-13	240000	34	816000	767040	94.00	309380	57500	81200	222260	18700	78000
2013-14	240000	34	816000	816000	100.00	297000	59000	80500	280000	20000	79500

KKAPERKHEDA Thermal Power Station

Year	Coal consumption	Ash %	Ash Generation	Ash utilization	Ash Uti %	Categorywise Utilisation
Year	Coal consumption	Ash %	Ash Generation	Ash utilization	Ash Uti %	Bricks	Bunds	Stowing	Agri.	Cement	Landfill	Others
1999-00	1894000	42.98	814220	23097	2.84	18425	0	0	4672	0	0	0
2000-01	2618000	35.34	925417	24984	2.70	20507	0	0	0	714	3763	0
2001-02	4174000	41	1707144	17911	1.05	13082	0	0	0	2056	1761	1012
2002-03	4894993	44.68	2187268	152706	6.98	37604	0	0	6510	53871	0	54721
2003-04	4200000	34	1428000	274512	19.22	62712	0	0	1200	170000	30600	10000
2004-05	4200000	34	1428000	416136	29.14	120736	0	0	2400	250000	32000	11000
2005-06	4200000	34	1428000	663824	46.49	188224	50000	100000	3600	300000	10000	12000
2006-07	4200000	34	1428000	741352	51.92	263552	0	200000	4800	250000	10000	13000
2007-08	4200000	34	1428000	811240	56.81	330240	0	200000	6000	250000	10000	15000
2008-09	4200000	34	1428000	875640	61.32	396640	0	200000	6000	250000	10000	13000
2009-10	4200000	34	1428000	954040	66.81	463040	0	200000	6000	250000	10000	25000
2010-11	4200000	34	1428000	1428000	100.00	678000	0	445000	6000	250000	10000	39000
2011-12	4200000	34	1428000	1428000	100.00	678000	0	445000	6000	250000	10000	39000
2012-13	4200000	34	1428000	1428000	100.00	678000	0	445000	6000	250000	10000	39000
2013-14	4200000	34	1428000	1428000	100.00	678000	0	445000	6000	250000	10000	39000

KORADI Thermal Power Station

Year	Coal consumption	Ash %	Ash Generation	Ash utilization	Ash Uti %	Categorywise Utilisation
Year	Coal consumption	Ash %	Ash Generation	Ash utilization	Ash Uti %	Bricks	Bunds	Agri.	Cement	Landfill	Others
1999-00	4957000	41.13	2039307	2035	0.00	2035	0	0	0	0	0
2000-01	4223000	40	1689432	44894	3.00	44894	0	0	0	0	0
2001-02	4454000	34.8	1552930	72462	5.00	72462	0	0	0	0	0
2002-03	4573078	37.47	1713543	77480	4.50	77480	0	0	0	0	0
2003-04	4450000	34	1513000	151300	10.00	146100	0	2000	600	600	2000
2004-05	4450000	34	1513000	302600	20.00	245200	50000	3000	700	700	3000
2005-06	4450000	34	1513000	453900	30.00	444300	0	4000	800	800	4000
2006-07	4450000	34	1513000	605200	40.00	593400	0	5000	900	900	5000
2007-08	4450000	34	1513000	756500	50.00	743500	0	5000	1000	1000	6000
2008-09	4450000	34	1513000	907800	60.00	893600	0	5000	1100	1100	7000
2009-10	4450000	34	1513000	1059100	70.00	993700	50000	5000	1200	1200	8000
2010-11	4450000	34	1513000	1210400	80.00	1193800	0	5000	1300	1300	9000
2011-12	4450000	34	1513000	1361700	90.00	1343900	0	5000	1400	1400	10000
2012-13	4450000	34	1513000	1513000	100.00	1495000	0	5000	1500	1500	10000
2013-14	4450000	34	1513000	1513000	100.00	1494800	0	5000	1600	1600	10000

CHANDRAPUR Thermal Power Station

Year	Coal consumption	Ash %	Ash Generation	Ash utilization	Ash Uti %	Categorywise Utilisation
Year	Coal consumption	Ash %	Ash Generation	Ash utilization	Ash Uti %	Bricks	Bunds	Stowing	Cement	Landfill	Others
1999-00	11099000	35	3884800	14095	0.36	14095	0	0	0	0	0
2000-01	11049000	38.77	4283270	45353	1.06	28941	0	0	611	15801	0
2001-02	12061000	38.62	4658186	24748	0.53	6900	0	0	17348	200	300
2002-03	10899159	40.31	4393459	100820	2.29	29272	0	13000	58548	0	0
2003-04	11445000	40	4578000	706000	15.42	26000	0	100000	580000	0	0
2004-05	11480000	40	4592000	751000	16.35	26000	0	125000	600000	0	0
2005-06	12000000	38.33	4600000	785333	17.07	28889	0	100000	644444	6000	6000
2006-07	12000000	38.33	4600000	1244666	27.06	31778	0	500000	688888	12000	12000
2007-08	12000000	38.33	4600000	1803900	39.22	34567	0	1000000	733333	18000	18000
2008-09	12000000	38.33	4600000	2466109	53.61	37556	0	1602776	777777	24000	24000
2009-10	12000000	38.33	4600000	2894887	62.93	40445	0	1972220	822222	30000	30000
2010-11	12000000	38.33	4600000	3323664	72.25	43334	0	2341664	866666	36000	36000
2011-12	12000000	38.33	4600000	3752442	81.57	46223	0	2711108	911111	42000	42000
2012-13	12000000	38.33	4600000	4181219	90.90	49112	0	3080552	955555	48000	48000
2013-14	12000000	38.33	4600000	4600000	100.00	50000	0	345000	1000000	50000	50000

NOTE: Figures 03-04 and onwards are estimated figures.

*This ash utilisation programme as per affidavit filed in Delhi High Court is revised after review in anticipated improved coal quality having less ash content.

Fly Ash- Waste

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